Today I’ve done something I’ve wanted to do for a long time.
Install a Syncro Gearboxes Slick Shift. The reasons I’ve not been able to do
this before is they did not make a slick shift to suit the LT85 which I have in
my Defender. But recently they released a new version!
I won’t go into too much detail on this install as the
YouTube instructions they have are very good. Y first task however is not
normal. And that is to cut the transmission tunnel back further to allow
access. Normally this would not be required, but I have and R380 tunnel tube in
place, so that later I can fit the Exmoor moulded matting system to the front –
again LT85 not being very popular meant there is a matting system for this type
of gear box / vehicle combination. As you can see in the pictures I can’t
access the top of the shift box.
So out with the Dremel. A tool a seldom use as it’s pretty
useless, and surprisingly very poor quality – it’s already whining and
splitting in two after very little use. However, for this job it worked well.
Its not the neatest of jobs, but when I reshape the top of the tunnel, I’ll
take care of this.
Removed the old parts ready for cleaning.
These screws where a pain – as suggested in the video. I got
a bit of heat into them and they eventually came out.
All nicely fitted.
Although between the last two photos was a lot of messing
around. Once fitted – with grease and silicone sealant, I couldn’t get reverse.
I tried this a few time, cleaning and refitting grease and silicone multiple times
– very messy! In the end I worked out that if I fitting all parts, lightly tightened
the bolts that hold it down, and then select reverse, and fully tightened, this
solved the issue and it worked find.
I think this issue is just a by-product of my old worn box,
and a difficult reverse. Either way, it’s all done now and a great improvement
on gear changes!
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